Recreate this sweet-and-savory Arby’s Brown Sugar Bacon BLT Recipe in your air fryer—crispy brown sugar bacon, juicy tomatoes, and creamy mayo come together in the ultimate BLT.
If you’ve ever bitten into Arby’s Brown Sugar Bacon BLT and wished you could have it fresh from your kitchen—this recipe is for you!
The sweet-and-savory brown sugar bacon crisps up beautifully in the air fryer, making it the perfect match for cool lettuce, juicy tomatoes, and creamy mayo between toasted bread.
Whether you’re making a quick lunch or a satisfying dinner, this air fryer version hits all the right notes—sweet, smoky, crunchy, and crave-worthy.
Why You’ll Love This Recipe!
- Sweet and savory bacon just like Arby’s!
- Quick and easy thanks to the air fryer.
- Uses everyday pantry ingredients.
- Great for lunch, dinner, or meal prep.
- So much better than takeout—and faster too!
Arby’s Brown Sugar Bacon BLT Ingredients
- Thick-cut bacon – Best for holding the sweet glaze.
- Brown sugar – Caramelizes into a crispy, sweet coating.
- Lettuce leaves – Fresh crunch balances the richness.
- Tomato slices – Juicy, vibrant flavor.
- Mayonnaise – Classic creamy BLT spread.
- Toasted sandwich bread – Sturdy enough to hold it all together. way to enjoying perfectly cooked bacon using your air fryer.
How to Make Arby’s Brown Sugar Bacon BLT
Step 1: Lay bacon in a single layer in your air fryer basket (work in batches if needed). Sprinkle brown sugar evenly over each slice.
Step 2: Cook at 375°F for 8–10 minutes, flipping halfway through, until the bacon is crispy and the sugar has caramelized. Set aside to cool slightly.
Step 3: Lightly toast your bread slices in a toaster or in the air fryer for 1–2 minutes at 350°F.
Step 4: Spread mayo on each slice of toasted bread. Layer with lettuce, tomato slices, and 2–3 strips of brown sugar bacon. Top with another bread slice and press gently.
Recipe Tips
- Use thick-cut bacon for the best texture and caramelization.
- Watch closely near the end of cooking—the sugar can burn quickly.
- Add avocado slices for a creamy twist.
- Try brioche or Texas toast for a more indulgent version.
Storing, Freezing & Reheating Instructions
- Storing: Store leftover cooked bacon in an airtight container in the fridge for up to 3 days.
- Freezing: Flash-freeze bacon on a tray, then store in freezer bags up to 2 months.
- Reheating: Reheat bacon in the air fryer at 350°F for 2–3 minutes until warm and crispy.
What to Serve With a Brown Sugar Bacon BLT
Pair your sandwich with crispy air fryer fries, a cold pasta salad, or even a dill pickle spear. For something lighter, a side of fresh fruit or a cucumber salad works perfectly.
FAQs
Can I use turkey bacon? Yes! It won’t crisp quite the same, but it still works well with brown sugar.
Can I make the bacon ahead of time? Absolutely. Cook it, cool it, and store it—just reheat before assembling the sandwich.
Does this work with gluten-free bread? Yes! Just make sure your bread can hold up to the sandwich fillings.
More Copycat Arby’s Recipes!
Arby’s Copycat Reuben Sandwich
Reheating Arby’s Premium Chicken Nuggets In Air Fryer
Arby’s Three Pepper Sauce Recipe
Air Fryer Copycat Arby’s Beef and Cheddar Sandwiches
Homemade Arby’s Cherry Turnovers
Arby’s Steakhouse Onion Rings Copycat Recipe
Ninja Creami Jamocha Shake (Arby’s Copycat)
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Arby’s Brown Sugar Bacon BLT Recipe
Description
Ingredients
- 8 slices thick-cut bacon ,
- 4 tablespoons brown sugar
- 8 slices bread, Texas toast or your favorite
- 1/2 cup mayonnaise
- 1 large tomato, sliced
- 4 leaves Romaine, or iceberg lettuce
- 1/4 teaspoon black pepper, or smoked paprika
Instructions
- Lay 8 slices thick-cut bacon in a single layer in your air fryer basket (work in batches if needed). Sprinkle 4 tablespoons brown sugar evenly over each slice.
- Cook at 375°F for 8–10 minutes, flipping halfway through, until the bacon is crispy and the sugar has caramelized. Set aside to cool slightly.
- Lightly toast your 8 slices bread in a toaster or in the air fryer for 1–2 minutes at 350°F.
- Spread 1/2 cup mayonnaise on each slice of toasted bread. Layer with 4 leaves Romaine, 1 large tomato slices, add a sprinkle of 1/4 teaspoon black pepper (optional) and 2–3 strips of brown sugar bacon. Top with another bread slice and press gently.
Equipment
- Cooking Spray, optional
- Parchment Paper, optional
Nutrition
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