One of my favorite childhood meals is the Homemade Italian Air Fryer Sausage Hoagie Sub. Made with air-fried Italian sausage smothered with gravy (sauce) and pepper-jack cheese. All served up to you in a great big old hoagie roll.

Air Fryer Sausage Hoagie Sub
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These Italian sausages are a perfect make-ahead meal for a quick dinner or lunch. You can easily air-fry up the sausages in the morning and then return later that night and prepare the sandwiches/subs.

This meal combines the toasted hoagie roll, melted cheese, and, of course, the Italian sausages swimming in homemade gravy (sauce). This will be sure to be one of your favorite meals that you make with the air fryer. Easy and delicious.

If you want easier meals to make with your Air Fryer, my favorites are my Air Fryer Chicken Fajitas and Air Fryer Beef Stir-Fry.

Hoagie Subs In Air Fryer

Making Hoagie Subs in an air fryer is a fantastic way to enjoy a classic sandwich with a crispy twist. The air fryer does an excellent job of toasting the bread to perfection while warming the filling, resulting in a sub that’s crispy on the outside and warm and delicious on the inside. Below is how to make Hoagie Subs in your air fryer!

Why You Will Love This Recipe!

You’re going to love this recipe for Hoagie Subs in the Air Fryer for a multitude of delicious reasons. It’s a game-changer for sandwich enthusiasts, bringing the classic hoagie experience into your kitchen with minimal fuss and maximum flavor. Here’s why this recipe will capture your heart and taste buds:

  • Crispy Perfection: The air fryer excels at toasting the hoagie rolls to crispy perfection, providing that delightful contrast between the crunchy exterior and the soft interior, which is often hard to achieve in a conventional oven or toaster.
  • Melty Cheese Goodness: There’s something about warm, melty cheese that elevates any sandwich, and the air fryer ensures your cheese is perfectly melted, enveloping your chosen deli meats in a gooey layer of deliciousness.
  • Quick and Convenient: Gone are the days of preheating an oven for a single sandwich. The air fryer heats up quickly, making this recipe an ideal choice for a fast, satisfying meal that doesn’t compromise on taste or quality.
  • Customizable Fillings: This recipe serves as a canvas for your culinary creativity. Whether you’re a fan of classic Italian meats, prefer turkey and cheese, or want to load up on veggies, the air fryer hoagie caters to all preferences.
  • Healthier Option: Air frying is a healthier alternative to traditional frying methods, requiring less oil to achieve that desirable crispy finish. This means you can enjoy your hoagie subs with guilt-free pleasure.
  • Year-Round Enjoyment: No need to fire up the grill or stove, especially during hot summer months. The air fryer offers a way to enjoy your favorite hoagie subs without adding extra heat to your kitchen.
  • Ideal for Any Occasion: Whether it’s a quick lunch, a casual dinner, or game day fare, these hoagie subs fit the bill. They’re easy to make, even easier to customize, and always a hit with the crowd.
  • Easy Cleanup: Air fryers are known for their easy cleanup; this recipe is no exception. Enjoy your delicious hoagie subs without dreading the post-meal cleanup.
  • Perfect for Leftovers: If you have leftover deli meats or veggies in the fridge, this recipe provides a delicious way to repurpose them into a meal that feels anything but leftover.
  • Enhanced Flavors: The quick cooking time in the air fryer helps to lock in the flavors of the meats, cheese, and even the bread, ensuring every bite is as tasty as the last.

This Air Fryer Hoagie Subs recipe combines ease, speed, and versatility with the delicious outcomes of traditional sandwich-making. It’s sure to become a go-to for anyone looking to satisfy their sandwich cravings in a healthier, more convenient way.

Ingredients Needed To Make Air Fryer Sausage Hoagie Sub

Creating Air Fryer Sausage Hoagie Subs is a delicious and convenient way to enjoy a classic sandwich with a flavorful twist. Here’s a breakdown of the ingredients you’ll need for this mouthwatering dish:

Air Fryer Sausage Hoagie Sub

Remember the step-by-step directions and detailed ingredient list are below, in the printable recipe card at the bottom of the post, as well as the nutritional information.

  • Italian Sausages: The star of the submarine, Italian sausages bring a juicy, flavorful base with a nice balance of spices and herbs. Opt for mild or spicy versions, depending on your preference.
  • Marinara Sauce: A spoonful of marinara sauce brings a tangy, tomatoey brightness to the hoagie, enhancing the Italian flavors of the sausage and cheese.
  • Hoagie Rolls: Choose fresh, soft hoagie rolls for the best texture. They’ll crisp up outside in the air fryer while staying soft inside, making the perfect vessel for your sausage and toppings.
  • Pepper Jack Cheese or Provolone Cheese: Slices of Provolone cheese melt into a gooey, stretchy layer, adding a creamy texture and a mild, smoky flavor that ties all the ingredients together.

How To Make A Hoagie Sub In Air Fryer

Making a Hoagie Sub in an air fryer is a fantastic way to enjoy a classic sandwich with the added benefit of a crispy exterior and warm, melty interior. Here’s a simple step-by-step guide to making a delicious Air Fryer Hoagie Sub:

How To Make A Hoagie Sub In Air Fryer

Start by placing the sausages into the air fryer basket for 12 minutes at 360 degrees F, air fryer setting.

Air Fryer Sausage Hoagie Sub (4)

Cut the hoagie roll in half, then add 2-3 tablespoons of sauce on the bottom and top. Dice the cut sausage into halves, long way, then in half. Scatter on top of the sauce.

Air Fryer Sausage Hoagie Sub (4)

Place the cheese slices on top, then add the bun’s top part.

Air Fryer Sausage Hoagie Sub (4)

Set the sandwich into the air fryer basket and then air fry for about 3-5 minutes until the cheese is melted. (air fryer setting)

Air Fryer Sausage Hoagie Sub

Recipe Variations

Air fryer hoagie recipes offer a versatile platform for culinary creativity, allowing you to experiment with various ingredients and flavors. Here are some inspired variations to elevate your hoagie game:

  • Meatball Marinara Hoagie: Fill your hoagie rolls with homemade or store-bought meatballs, smother in marinara sauce, and top with provolone and mozzarella cheese slices. Air fry until the cheese is bubbly and the roll is toasty for a classic Italian treat.
  • Chicken Parmesan Hoagie: These breaded chicken cutlets as the base; add a generous spoonful of marinara sauce, and cover with grated Parmesan and sliced mozzarella. This variation brings the beloved chicken parmesan flavors into a convenient sandwich form.
  • Veggie Delight Hoagie: Layer grilled vegetables like zucchini, bell peppers, mushrooms, and onions inside the hoagie roll. Top with a slice of provolone or vegan cheese and a spread of pesto or hummus for a hearty, plant-based option.
  • Buffalo Chicken Hoagie: Toss shredded chicken in buffalo sauce, then load it into the hoagie rolls. Add a layer of blue cheese or ranch dressing, and top with shredded lettuce for a spicy and tangy sandwich.
  • Turkey Club Hoagie: Layer slices of turkey breast, crispy bacon, avocado, lettuce, and tomato inside the hoagie roll. A swipe of mayo and mustard adds the finishing touch to this classic club sandwich turned hoagie.
  • Reuben Hoagie: Fill your hoagie with slices of corned beef, Swiss cheese, sauerkraut, and Russian dressing for a twist on the traditional Reuben sandwich. The air fryer crisps the bread and warms the filling perfectly.
  • Cuban Hoagie: Combine roast pork, ham, Swiss cheese, pickles, and mustard in a hoagie roll for a take on the Cuban sandwich. Pressing it in the air fryer helps meld the flavors together and crisps up the exterior.
  • Tuna Melt Hoagie: Mix canned tuna with mayo, celery, and onion, then scoop it into the hoagie rolls. Top with cheddar or Swiss cheese slices and air fry until the cheese is melted and bubbly.
  • BBQ Pulled Pork Hoagie: These tender slow-cooked pulled pork mixed with your favorite BBQ sauce. Pile it high in the hoagie roll and top with coleslaw for a Southern-inspired sandwich.
  • Italian Cold Cut Hoagie: Layer salami, ham, pepperoni, provolone cheese, lettuce, tomatoes, onions, and hot peppers in a hoagie roll. Drizzle with olive oil, vinegar, or Italian dressing for a classic cold-cut hoagie that gets a quick air fryer warm-up for toasty bread and melty cheese.

These variations showcase the adaptability of hoagie recipes to different cuisines and dietary preferences. Whether you’re in the mood for something classic, craving a bit of spice, or looking for a vegetarian option, there’s an air fryer hoagie recipe to satisfy your appetite.

Air Fryer Sausage Hoagie Sub

Pro Tips

Creating the perfect Hoagie Sub, especially when using an air fryer, involves a mix of traditional techniques and innovative approaches. Here are some pro tips to ensure your hoagie subs are a hit every time:

  • Bread Selection: Choose high-quality hoagie rolls that are sturdy enough to hold your fillings without getting soggy. A good hoagie roll should have a slightly crispy exterior and a soft, airy interior.
  • Layering Techniques: Start with a barrier layer of cheese or lettuce directly on the bread to prevent it from getting soggy from wet ingredients like tomatoes or sauces. For hot subs, layer meats and cheeses near the bottom so they can heat up nicely, and melt the cheese in the air fryer.
  • Balancing Flavors and Textures: Combine a variety of textures, from crispy lettuce and juicy tomatoes to soft meats and cheeses, for a more interesting eating experience. Balance the flavors by mixing salty meats with tangy dressings, sweet sauces, or sharp cheeses.
  • Meat and Cheese: Use thinly sliced meats and cheeses for even distribution and better melting. Layer them generously for a hearty sub. Consider lightly toasting the meat in the air fryer before assembling the sub for extra flavor.
  • Using the Air Fryer: To prevent the top of the hoagie from flying off or the ingredients from being blown around, you can use a toothpick to secure the top or place a lightweight, air fryer-safe object on top. If you’re warming a fully assembled sub, wrap it in foil to keep the heat in and ensure even warming without drying out the bread.
  • Vegetables and Condiments: Add fresh vegetables like lettuce, tomatoes, and onions after air frying if you prefer them crisp and fresh. Apply condiments either inside the bread before air frying for a warm, infused flavor or after air frying if you prefer a sharper, more distinct taste.
  • Serving and Presentation: Cut the hoagie in half on a diagonal to make it easier to handle and display the layers of ingredients inside. Serve immediately after air frying to enjoy the contrast of warm fillings and cool, crisp vegetables.
  • Creative Combinations: Don’t be afraid to experiment with different meats, cheeses, vegetables, and sauces to find your favorite combinations. Try global flavors with your fillings, like a Banh Mi inspired hoagie with pickled vegetables and cilantro or a Mediterranean version with hummus and grilled vegetables.

By following these pro tips, you’ll be able to craft delicious and satisfying hoagie subs that are customized to your liking. Whether you’re making a classic Italian sub, a hearty meatball hoagie, or a veggie-packed delight, the key is in the quality of ingredients and the care in assembly and cooking.

Air Fryer Sausage Hoagie Sub


Can I cook a fully assembled hoagie in the air fryer? Yes, you can cook a fully assembled hoagie in the air fryer. It’s a great way to melt the cheese and warm up the fillings. Just be sure to not overload it with sauce or ingredients that could make the bread soggy. Wrapping the hoagie in foil can help keep everything together and prevent the bread from getting too crispy.

How do I prevent the bread from getting too hard or crispy in the air fryer? To prevent the bread from getting too hard or crispy, wrap the hoagie in aluminum foil before placing it in the air fryer. This will help to warm the hoagie through while keeping the bread softer. Also, watch the cooking time closely; a few minutes is often all it takes.

What temperature and how long should I air fry a hoagie? A general guideline is to air fry a hoagie at 350°F (175°C) for about 3-5 minutes if you’re warming it through and melting cheese. Adjust the time based on your air fryer model and how crispy you like your hoagie. Preheating the air fryer can also help achieve consistent results.

Can I make a vegetarian hoagie in the air fryer? Absolutely! Layer your hoagie with a variety of vegetables like bell peppers, onions, mushrooms, spinach, and zucchini. Add slices of cheese or a vegan cheese alternative for a vegetarian hoagie. The air fryer will perfectly melt the cheese and slightly char the veggies for added flavor.

How do I keep ingredients from falling out while air frying? Secure the hoagie with toothpicks or wrap it tightly in foil to keep the ingredients contained. This helps maintain the sandwich’s structure and ensures even warming without any mess.

Can I use any type of bread for a hoagie in the air fryer? While you can use various types of bread, hoagie rolls, sub rolls, or any sturdy bread that can hold up to the fillings and the heat of the air fryer without falling apart are best. Soft, fresh bread is ideal for achieving the perfect balance of crispiness and softness.

How do I add sauces to my hoagie without making it soggy? Apply sauces sparingly and consider placing them between layers of cheese and meat to create a barrier that protects the bread. Alternatively, serve the sauce on the side for dipping to control the amount of moisture added to the hoagie.

Is it possible to make a hot and cold hoagie in the air fryer? Yes, you can make a hoagie with both hot and cold elements. Warm the meat, cheese, and any cooked vegetables in the air fryer first. Once done, open the hoagie and add fresh, cold ingredients like lettuce, tomato, or cold cuts before serving.

How do I clean my air fryer after making hoagies? If any cheese or ingredients have spilled, let the air fryer cool down before wiping the interior with a damp cloth or sponge. If you used foil or parchment paper, cleanup should be minimal. Always refer to your air fryer’s instruction manual for specific cleaning guidelines.

Can I make multiple hoagies in the air fryer at once? Yes, you can make multiple hoagies in the air fryer as long as they fit without overcrowding. Ensure there’s enough space for air to circulate so each hoagie cooks evenly. You may need to increase the cooking time slightly for multiple sandwiches.

Air Fryer French Onion Grilled Cheese (12)

Equipment Used:


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Air Fryer Sausage Hoagie Sub

Air Fryer Sausage Hoagie Sub

5 from 4 votes
Prep Time: 10 minutes
Cook Time: 17 minutes
Total Time: 27 minutes
Servings: 4 Servings


One of my favorite meals and a childhood favorite is Homemade Italian Air Fryer Sausage Hoagie Sub. Made with air-fried Italian sausage, smothered with gravy (sauce), and topped with pepper-jack cheese. All served up to you in a great big old hoagie roll.


  • 1 pound Italian sausage, hot or mild
  • 2 cups marinara sauce
  • 4 Hoagie Rolls
  • 8 slices Pepper Jack cheese


  • Start by placing the sausages into the air fryer basket for 12 minutes at 360 degrees F, air fryer setting.
  • Cut the hoagie roll in half, and then add about 2-3 tablespoons of sauce on the bottom and top of the roll. Dice the cut sausage into halves, long way, and then in half. Scatter on top of the sauce.
  • Place the slices of cheese on top, and then add the top part of the bun.
  • Set the sandwich into the air fryer basket and then air fry for about 3-5 minutes until the cheese is melted. (air fryer setting)
  • Plat, serve, and enjoy!


  • Air Fryer
  • Cooking Spray
  • Parchment Paper, optional


Serving: 1ServingCalories: 752kcalCarbohydrates: 40gProtein: 33gFat: 51gSaturated Fat: 21gPolyunsaturated Fat: 5gMonounsaturated Fat: 20gCholesterol: 124mgSodium: 1954mgPotassium: 685mgFiber: 3gSugar: 9gVitamin A: 853IUVitamin C: 11mgCalcium: 357mgIron: 13mg

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